Nice work, what are the dimensions on the intercooler? Did you use the existing holes widened out?

Its a tight squeeze between the headlight, wiper motor and bumper mount.

I still have to finalise mine, order, make mounting etc but still have no car.

Let's kick some dust out of here

How the car sat atm, i've literally done nothing to it since the above post due to being occupied by various other hobby's; work etc..






And back to the fabricating process.. Firstup; new fuel tank. The previous concept with the fuel supply system behind the seats worked a treat, except for the fact that you could still smell fuel an hour after filling it up and the buzzing of the twin fuel pumps got more and more annoying.. New tank will be placed in the original location, under the car.

update fueltank

Looking good, wish I had your skills and tooling.

airfilter housing

Awesome work as always, love this car!

Awesome work. A complete Volvo 300 mentalist. Very well done!!

cheers i lost interest in the project but now i'm glad i finally got some work done and begin to see some real progress.

airfilterhousing pt2

> That tank and filter housing.

PHWOOOAR!

We must thing of a name for that blue and ali/stainless styling. Actually is it ali or stainless ?? Complete numbskull here. Excellent work, by the way!

combination of alloy and stainless

next; coolant expansion tank.

Awesome work - love the min and max ;-0

started work on the EFI wiring, the loom that came with the ecu didn't exactly have the correct lengths but under further investigation there turned out to be some more flaws


the CPS connector for example, earth and shield swapped; don't get me started on the soldering...


so, better start again from scratch.


in the process vacation ended so here are a few last pics before it returned to the storage unit