Rust treatment and repairs

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Duvel78
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Rust treatment and repairs

Post by Duvel78 » 01 Apr 2008 06:37 pm

Hello guys,

I just got my GLT back after 3 weeks by a nice local Volvo dealer where they still like the 300 series (very very rare!! :D )

I asked a FULL Dinitrol treatment and of course repairs where rust COULD be / could appair / and was :D

The bill was expensive but the result is nice.

The left front wing has been changed because it wasn't perfect, the red colors match good...

It's the first step before a whole restoration of the car!

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Collection: '78 343 Black Beauty, '82 345 GLS, '83 340 DL 2.0, '84 340 DL vario, '88 360 GLT 5d (2x) & 4d (2x), '89 GLT, '91 340 vario
Dad's cars: '87 340 vario, '89 340 vario
Lot of donors cars and parts...
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SteveP
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Post by SteveP » 01 Apr 2008 07:20 pm

Nice work Aymat, I spy a Mk1 in the background too?
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux

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trabitom99
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Post by trabitom99 » 01 Apr 2008 08:17 pm

Very nice! It almost seems a shame to refit the front spoiler after all that work. They don't half trap the rainwater!

Tom
343 GL Touring B14.1E CVT (155) 98000kms 1980 (sold)
343 L Junior B14.3E MT4 (155) 229000kms 1981 (scrapped)
343 DLS B19A MT4 (155) 167900kms 1982
360 GL Injection B200F MT5 (231) 348598kms 1988 (scrapped)
360 GLT B200F MT5 (302) 230000kms 1988

classicswede
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Post by classicswede » 01 Apr 2008 09:36 pm

The work looks quite good. They have done a nice job :D
Dai

Please email me directly on dai@classicswede.co.uk

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Chris_C
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Post by Chris_C » 01 Apr 2008 09:40 pm

Wow, that must have set you back a fortune dude, well done on getting it done, that GLT always looks amazing.
'89(G) 340 GLE B172k
'03 S60 D5 SE, '91 (J) MX5, 1954 Cyclemaster
Ex:
'89(F) 340 GL F7R (ex B172k) - Fake -> SBKV 300 Runner Up 08, 12; '91(H) 340 GL B14.4E - Kar; '88(F) 360 GLT B200E - Jet -> BKV 300 Runner Up 09; '89(G) 360 GLT B200E - Beast

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Jason B
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Post by Jason B » 01 Apr 2008 09:43 pm

yeah, fantastic job! (well ahead of me on sunday attacking wishbones with a flap wheel and hammerite :D)
'89 360 GLE awaiting 2.3 power

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petefarrell360
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Post by petefarrell360 » 02 Apr 2008 12:57 am

Spot on mate! It's worth doing, and a full treatment of Dinitrol can never hurt! Prevention beats cure and chasing rust. So if you've got a nice 300, FFS treat it first and prevent the rust! :lol:

I see the usual rust trap on the 360 near the fuel tank in the chassis rails. I must look out the pic that I took that demonstrates perfectly why this happens. I cut the floor of a scrapper out and peeled it all back to reveal inside the chassis rail. I'm undecided as yet whether drilling a drainage hole and then painting the edges to prevent that rusting is the way forward, or which bits to try and fill up with Dinitrol in the chassis rails and where from in order to prevent or slow down the problem, as one bit was a sealed in section from memory.

Looks like they've done a decent job. It's hard to find a place that takes any interest in restoring a car that hasn't reached classic status. They all seem to think they need bodging to get through another MOT, not repairing properly! My Uncle is a top welder and is learning his way around the 300's! He's done the chassis rail sections on one of my 360's, and just recently he's done the inner floor and sills, and replaced the outer sills and fabricated part of the rear arch sections on my Grandmothers 340. It's structurally spot on now, just needs a little bit of tidying up.

Good work mate, well worth the investment!

Pete

Pete
G reg 360 GLT, G reg 340 GL Variomatic, plus many more..........

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MJ
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Post by MJ » 02 Apr 2008 01:24 am

That looks nicely done. Good job :)

EDIT: Top marks from spotting the Mk1 Steve, it's well hidden.
Last edited by MJ on 02 Apr 2008 02:39 am, edited 1 time in total.
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340GLT
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Post by 340GLT » 02 Apr 2008 02:14 am

I spy a colour coded snow cap. :wink:
Adam
F559 LFE - 340R 2.0 16v
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Post by Chris_C » 02 Apr 2008 01:14 pm

340GLT wrote:I spy a colour coded snow cap. :wink:
Adam
Is there any other kind? :lol: :P
'89(G) 340 GLE B172k
'03 S60 D5 SE, '91 (J) MX5, 1954 Cyclemaster
Ex:
'89(F) 340 GL F7R (ex B172k) - Fake -> SBKV 300 Runner Up 08, 12; '91(H) 340 GL B14.4E - Kar; '88(F) 360 GLT B200E - Jet -> BKV 300 Runner Up 09; '89(G) 360 GLT B200E - Beast

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Post by SteveP » 02 Apr 2008 01:17 pm

Chris_C wrote:Is there any other kind? :lol: :P
Yeah, how they were supposed to be ;)

Not so sure about the front spoiler trapping water, certainly cars without them rust just as much on the front valance :lol:
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux

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trabitom99
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Post by trabitom99 » 02 Apr 2008 01:47 pm

Well, maybe not exactly water, but certainly mud, grime, grit etc. leading to a bit of extra sogginess around the valance area :-)

They also do a good job of hiding the beginnings of rot from the owner too ...

Tom
343 GL Touring B14.1E CVT (155) 98000kms 1980 (sold)
343 L Junior B14.3E MT4 (155) 229000kms 1981 (scrapped)
343 DLS B19A MT4 (155) 167900kms 1982
360 GL Injection B200F MT5 (231) 348598kms 1988 (scrapped)
360 GLT B200F MT5 (302) 230000kms 1988

simo
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Post by simo » 03 Apr 2008 04:33 am

All good stuff!

Hoping to do the same for mine where necessary very soon.

I've had the chassis box sections waxoyled through out, the garage idiots have dented them by using them as jacking points! :evil: so only the arches and usual drainage areas will probably need this treatment.

Saw "Dinitrol" mentioned is that any better than "Waxoyl"?
1984 360 GLT - receiving a new lease of life

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petefarrell360
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Post by petefarrell360 » 03 Apr 2008 07:12 pm

Both are certainly better than nothing, however Dinitrol is thinner and more oil like, so it penetrates into gaps, seams and into the heart of rust spots to stop it, where as Waxoyl is thicker and tends to coat things not allowing moisture and air in.

Dinitrol isn't cheap, but I'd recommend it. I bought a huge can of Waxoyl, purely out of convenience. One of the places Dinitrol is available to the public is through Frosts online.

Pete
G reg 360 GLT, G reg 340 GL Variomatic, plus many more..........

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Post by simo » 04 Apr 2008 09:17 pm

Certainly explains the availability of Dinitrol being more costly than Waxoyl then.

Must admit while using waxoyl i did find it sits on the suface rather than penetrate at room temp. But slight application of heat seems to do the trick though, which would mean Dinitrol would have been the ideal consistency i was actually after in the first place.

I'll try Dinitrol next when i have the chance. Thanks for the link Pete.

Simon
1984 360 GLT - receiving a new lease of life

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