Ali's drift 360 project
I wouldn't even bother to try to fit a stock plastic end Volvo intercooler, those are old design, only plus is the size of the core, but as it doesn't have internal fins, the cooling capabilities aren't too good. I would save some money and fit a custom aluminium cooler, or find a suitable from some other model. At least Vauxhall/Opel Frontera intercooler seems to fit right. 
I'm going to fit a custom made intercooler at next summer, in that way I get as large core as it's possible to fit without cutting the body.

I'm going to fit a custom made intercooler at next summer, in that way I get as large core as it's possible to fit without cutting the body.
Volvo R-Sport - Equipment for the car enthusiast.
“Buy land, they're not making it anymore” - Mark Twain
"There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games." -Ernest Hemingway
“Buy land, they're not making it anymore” - Mark Twain
"There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games." -Ernest Hemingway
Right well not really much of an update as i've still got loads of uni work on, some exhaust clamps came in the post last week (local parts didn't stock any big enough haha) so the exhaust system is clamped up properly now, went to the scrappy today to pick up this for the grand sum of £10



Down to one car shocker! 1994 200sx S14 119k
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That is a perfect fit... how are you ducting air to it Ali? I really don't want a perforated bumper! I still reckon that 240 ram... maybe...
'89(G) 340 GLE B172k
'03 S60 D5 SE, '91 (J) MX5, 1954 Cyclemaster
Ex:
'89(F) 340 GL F7R (ex B172k) - Fake -> SBKV 300 Runner Up 08, 12; '91(H) 340 GL B14.4E - Kar; '88(F) 360 GLT B200E - Jet -> BKV 300 Runner Up 09; '89(G) 360 GLT B200E - Beast
'03 S60 D5 SE, '91 (J) MX5, 1954 Cyclemaster
Ex:
'89(F) 340 GL F7R (ex B172k) - Fake -> SBKV 300 Runner Up 08, 12; '91(H) 340 GL B14.4E - Kar; '88(F) 360 GLT B200E - Jet -> BKV 300 Runner Up 09; '89(G) 360 GLT B200E - Beast
Not sure yet, either be big holes like husky did or cut out like this.....

Reckon it might look alright as it'll be quite hidden and might look alright with the front valence, just cut it up to where the bumper insert bit is, hopefully won't cause it to sag either, haven't actually looked at the bumper yet though so hoping the crash bar thing isnt behind it

Reckon it might look alright as it'll be quite hidden and might look alright with the front valence, just cut it up to where the bumper insert bit is, hopefully won't cause it to sag either, haven't actually looked at the bumper yet though so hoping the crash bar thing isnt behind it
Down to one car shocker! 1994 200sx S14 119k