360 gearbox baulking in 1st and 2nd

B14, B172, B19/200, D16 engine, ignition, cooling, fuel & exhaust system, gearbox, variomatic, final drive... | Tuning: engine swaps, welded diff, clutch upgrades...
NO parts requests here, please use our V3M BUY & SELL corner
Alanovich
Posts: 153
Joined: 20 Sep 2010 09:33 am
Location: Reading

360 gearbox baulking in 1st and 2nd

Post by Alanovich »

My 360 has, since I bought it, had a bit of a baulk on 1st and 2nd gears, that is to say the gears are a bit sticky and it usually takes a bit of effort or two attempts to select the ear, particularly when changing down to 2nd. It's not a show stopper, but I'm getting a bit tired of it.

It may be that I just need to fit a new gearbox, which I'm quite prepared to do, but I was wondering if there are any simpler, cheaper things which I could investigate first to resolve this issue without the nuclear option?

Thanks for any advice.

:360: sm4
7.52pm: I'm jealous. I really wish that I was a) a Fulham fan; and b) at Craven Cottage. What a night for them. The players are still on the pitch, loving it.

http://www.guardian.co.uk/football/2010 ... eague-live
User avatar
volvodspec
Posts: 1921
Joined: 06 Dec 2008 09:35 pm
Location: Netherlands.
Contact:

Re: 360 gearbox baulking in 1st and 2nd

Post by volvodspec »

refresh the gearbox oil

it's common the synchro's of 1st and 2nd gear wear a bit harder than the rest; nearly all 300's have it.
User avatar
Chris_C
*** V3M DONOR ***
Posts: 9600
Joined: 18 Jun 2004 11:53 pm
Location: South Coast, UK

Re: 360 gearbox baulking in 1st and 2nd

Post by Chris_C »

Could this be the beginning of the 360 gearlinkage weld going? I dont know the symptoms well enough
'89(G) 340 GLE B172k
'03 S60 D5 SE, '91 (J) MX5, 1954 Cyclemaster
Ex:
'89(F) 340 GL F7R (ex B172k) - Fake -> SBKV 300 Runner Up 08, 12; '91(H) 340 GL B14.4E - Kar; '88(F) 360 GLT B200E - Jet -> BKV 300 Runner Up 09; '89(G) 360 GLT B200E - Beast
Alanovich
Posts: 153
Joined: 20 Sep 2010 09:33 am
Location: Reading

Re: 360 gearbox baulking in 1st and 2nd

Post by Alanovich »

I'll try the oil change then.

The car was previously owned by an old boy who burnt out two clutches in the last couple of years, so I expect the gearbox has taken a frightful beating. That may well be pertinent to the issue.
7.52pm: I'm jealous. I really wish that I was a) a Fulham fan; and b) at Craven Cottage. What a night for them. The players are still on the pitch, loving it.

http://www.guardian.co.uk/football/2010 ... eague-live
volvosneverdie
*** V3M DONOR ***
Posts: 9143
Joined: 11 Nov 2008 04:22 pm
Location: Newcastle Upon Toon

Re: 360 gearbox baulking in 1st and 2nd

Post by volvosneverdie »

All of mine have been stiff in 1st and 2nd. I just thunk it was a "trait".
Image
User avatar
trabitom99
*** V3M DONOR ***
Posts: 4398
Joined: 06 Jan 2007 02:38 pm
Location: Bonn, Germany

Re: 360 gearbox baulking in 1st and 2nd

Post by trabitom99 »

+1 to what Anjo says - checking the gearbox oil level on a 360 is often forgotten as the top up plug is a pig to reach. The current recommendation is Castrol 10W-40 engine oil for V300 gearboxes AFAIK:
http://www.volvo300mania.com/forum-uk/v ... 9&start=15

Cheers

Tom
343 GL Touring B14.1E CVT (155) 98000kms 1980 (sold)
343 L Junior B14.3E MT4 (155) 229000kms 1981 (scrapped)
343 DLS B19A MT4 (155) 167900kms 1982
360 GL Injection B200F MT5 (231) 348598kms 1988 (scrapped)
360 GLT B200F MT5 (302) 230000kms 1988
User avatar
SteveP
*** V3M DONOR ***
Posts: 7943
Joined: 21 Sep 2004 12:45 pm
Location: Coventry, UK

Re: 360 gearbox baulking in 1st and 2nd

Post by SteveP »

Chris_C wrote:Could this be the beginning of the 360 gearlinkage weld going? I dont know the symptoms well enough
Nah that feels totally different... big difference in 'feel' - it barely feels connected when it does it :lol:
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
User avatar
Speedy88
Posts: 4057
Joined: 04 May 2009 11:52 pm
Location: Bristol

Re: 360 gearbox baulking in 1st and 2nd

Post by Speedy88 »

Adam recommends ATF but I've been using mineral oil 10w-40 in his old 170k gearbox and it works just great. Takes the power all day with no deterioration :D
'88 340 Williams (Sold)
'85 360 GLS - Drift project (Sold)
'77 Colt Sigma
'96 940 Drift project
User avatar
Fuse
Posts: 1364
Joined: 29 Jul 2004 09:03 pm
Location: Finland
Contact:

Re: 360 gearbox baulking in 1st and 2nd

Post by Fuse »

Check the adjustment for reverse lock also! If the reverse lock bar is not properly adjusted it causes the 1st and 2nd gears to be hard to select.

I've been using 10W-40 motor oil in the box because the input shaft seal leaks with ATF and I haven't got around to fixing it yet. :P Works good with the motor oil though.

ATF was probably recommened back in the day for M47 also because mineral based gearbox oils back in the day didn't work well in cold temps with synchros. Engine oil became another recommendation at some point also. There is no ATF (type-F) requirement for the M47 like the M46 box requires because of the planetary over drive unit.

-Marko
Volvo R-Sport - Equipment for the car enthusiast.

“Buy land, they're not making it anymore” - Mark Twain


"There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games." -Ernest Hemingway
Ride_on
Posts: 2266
Joined: 26 May 2009 05:34 pm
Location: Belfast, N. Ireland

Re: 360 gearbox baulking in 1st and 2nd

Post by Ride_on »

SteveP wrote:
Chris_C wrote:Could this be the beginning of the 360 gearlinkage weld going? I dont know the symptoms well enough
Nah that feels totally different... big difference in 'feel' - it barely feels connected when it does it :lol:
Yep.. feels exactly like Fiat Panda gearbox. Its not the 'gear' linkage that goes, its the base thats connects to the clutch bellhousing to accurately reference the gear lever.

Also if the reverse detent is not well adjusted you can't get the lever over enough and it will be stiff to get into 1st+2nd. Try lifting the reverse collar when you are selecting 1st+2nd to check it out.
1980 345 DL_______1987 360 GLE (project car restored to GLT spec and B230FT'd)
1984 360 GLT______1987 360 GLT
1983 360 GLS______1989 360 GLE
1985 340 GL_______1986 340 1.4
1985 360 GLS______1995 940 SE 2.3 Turbo Estate (daily)
1987 340 GL 1.7
Alanovich
Posts: 153
Joined: 20 Sep 2010 09:33 am
Location: Reading

Re: 360 gearbox baulking in 1st and 2nd

Post by Alanovich »

I don' t fancy changing the gearbox oil myself, so I'm going to get a local garage to do it and check the reverse lock at the same time.

Will report back! Hopefully to say that it's sorted, cheaply.
7.52pm: I'm jealous. I really wish that I was a) a Fulham fan; and b) at Craven Cottage. What a night for them. The players are still on the pitch, loving it.

http://www.guardian.co.uk/football/2010 ... eague-live
pettaw
*** V3M DONOR ***
Posts: 1673
Joined: 15 Aug 2004 07:39 pm
Location: London, UK

Re: 360 gearbox baulking in 1st and 2nd

Post by pettaw »

I'm not surprised. Its a complete PITA to check, because the fuel tanks are in the way of the fill plug. I've only ever managed to get the plug undone by removing the gearbox!
User avatar
Speedy88
Posts: 4057
Joined: 04 May 2009 11:52 pm
Location: Bristol

Re: 360 gearbox baulking in 1st and 2nd

Post by Speedy88 »

It is possible, but a PITA indeed. I resorted to using old hellfrauds gear oil bottled to fill it (they have little bendable nozzles on the end, very handy)
'88 340 Williams (Sold)
'85 360 GLS - Drift project (Sold)
'77 Colt Sigma
'96 940 Drift project
User avatar
SteveP
*** V3M DONOR ***
Posts: 7943
Joined: 21 Sep 2004 12:45 pm
Location: Coventry, UK

Re: 360 gearbox baulking in 1st and 2nd

Post by SteveP »

Speedy88 wrote:It is possible, but a PITA indeed. I resorted to using old hellfrauds gear oil bottled to fill it (they have little bendable nozzles on the end, very handy)
Try it on a 360... much, much harder! 340's are dead easy in comparison to top up/replace gearbox oil
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
User avatar
volvodspec
Posts: 1921
Joined: 06 Dec 2008 09:35 pm
Location: Netherlands.
Contact:

Re: 360 gearbox baulking in 1st and 2nd

Post by volvodspec »

a 6-sided wrench does the trick on a 360.

if you have a fearbox with a smaller hex filler plug (13 or 14mm?); replace it with a square type or 19mm hex those are much stronger.
Post Reply