I've had a go, done my first weld (at the OSR sill where the panels overlap inside the rear door) - it is really really ugly, I beat the crap out of it with a hammer and it's definately stronger than the surrounding metal so perfectly passacble
9mm thick of primer has sorted it right out and it looks like a professional job.
Next bit is the whole of "underneath the battery tray", from the bumper to the suspension cup - all rotten..
My Missus is even sanding down the edges for me
Cant take pics, my budget so far for welding is pretty close to
£0 - may be negative.
Plate??? I've ripped the cover off my hot water boiler, it being 1.6mm steel
Also cut an old washer drum like a bean can and rolled up the outside, that will do for the holes in the doors
Doing well.. bit harder than I€ thought but I'm getting better.
Rebuilding the battery tray to look as much as possible as a legit volvo battery tray is my side project..
I'll get as many pics as I can, but this will probably result in me having to watch the same channel on tv till next payday.