Diff end plate gasket

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SteveP
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Diff end plate gasket

Post by SteveP »

Well, I finally got off my lazy ass and having an afternoon off meant I could get to work on my slightly weeping diff end plate gasket. Haven't got many pics of the initial stages (I was too oily and it wasn't til later that Ali pestered me to get a couple...)

Not too hard a job really, with use of a breaker bar to undo the drain and filler plugs - made it light work. One of my diff end plate bolts were missing :? but having checked the end plate, it was still nice and straight. Having extracted the oil, there was about 1.1L out of the 1.35L quantity remaining. Oh, and thanks to Andy and Mac for specs on the job.

Gasket on cleaned up end plate:
Image

End plate off:
Image

Image

Torqued up, refilled and back on the car:
Image
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
Bilbo
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Post by Bilbo »

where did you buy gasket from ? i bought i load of gasket paper to make my own up ,but if they are cheap enough......
Y + A plate both 1983 & D plate 1987 3door 360 Glt's
Chesh740R
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Post by Chesh740R »

Well Done steve for getting off ya ass and doing something, i just wish i had your motivation.
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SteveP
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Post by SteveP »

Bought it from the local Volvo dealership, was around £3 or so. Not too bad. Unfortunately the diff end plate isn't available anymore. Unusually the gasket material is different to the original stuff that was on my car.
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
sven360
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Post by sven360 »

SteveP wrote: Unusually the gasket material is different to the original stuff that was on my car.
Might be to try keep the lube in-don't recall seein' a 3 series that wasn't weeping around the plate :?
Doesn't seem to harm 'em mind 8)
dalahare
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Post by dalahare »

I notice your crownwheel (Ithink that's what the big cog is called) has grooves running around the outside of it, I didn't realise that was standard, i thought it had happened to mine when the teeth started shredding off the pinion wheels.

You should have checked them whilst you had the cover off, you would have need to lift a wheel off the ground and just try to rotate it back and forth, mine had a heap of freeplay between the shaft the pinions are on and the gear itself, the bearing or bush or whatever is meant to be in there was gone completely.

Symptons were a bit of driveline lash and it was acting like a LSD in the wet, would lock both wheels up when getting sideways, it meat alot of drifitng and fishies, was heaps of fun, till it spat a few teeth out thru the bottom of the diff... :lol:
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SteveP
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Post by SteveP »

dalahare wrote:Symptons were a bit of driveline lash and it was acting like a LSD in the wet, would lock both wheels up when getting sideways, it meat alot of drifitng and fishies, was heaps of fun, till it spat a few teeth out thru the bottom of the diff... :lol:
Shame... mine doesn't act as an LSD atall :lol: Didn't overly check it to be honest, as its been fine apart from a little seepage.
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
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foggyjames
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Post by foggyjames »

I think this fault causing your previous 300 to be scrapped is motivation enough :-D

Good work that man - I just paid for it to be done in the end - was at a low in terms of 'being bothered'.

cheers

James
VOC 300-series Register Keeper
'89 740 Turbo Intercooler
'88 360 Turbo Intercooler
'85 360 GLT
'81 343 GLS R-Sport
'79 343 DL
'70 164
...and some modern FWD nonsense to get me to work...
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SteveP
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Post by SteveP »

foggyjames wrote:I think this fault causing your previous 300 to be scrapped is motivation enough :-D
Exactly... :lol: I was going to get someone else to do it too, but I really felt the need to start doing stuff myself - so I thought sod it :)
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
Nick C
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Post by Nick C »

Anyone know where you can get these gaskets from? mine is leaking badly, so needs replacement, but the local stealers say they can't get hold of them any more.
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SteveP
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Post by SteveP »

I got mine from the dealers about 8 weeks ago - they had absolutely no trouble getting hold of one (they order from the Daventry dealership), maybe try another dealer?

If you're not able to do the job for a while, and it looks like it has been leaking for a while - then I'd urge you to check the oil level atleast.
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
Nick C
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Post by Nick C »

hmmm, I'll try giving the eastleigh one a ring then. I topped it up about 6 weeks ago, as it was rather low, but it's been clearly leaking since :( so I probably ought to top it up again.
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Carl
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Post by Carl »

I've used Kings in Winchester - much more helpful than Kings in Southampton (despite being part of the same group). Where's the one in Eastleigh?
Carl
Rover SD1 Vitesse (and no Volvos :()
But previously:
1988 Volvo 360GLT
1988 Volvo 360GLT
1984 Volvo 340DL
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mac
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Post by mac »

Just a few comments on the elusive diff cover gasket - If they're available from one stealer they should be available from all !!. My local stealer can get them ok.

The part no.is 3463511.

(and Steve there was a change of gasket material to eliminate asbestos in about 1993 which explains the difference you found to the original gasket)

Mac
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foggyjames
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Post by foggyjames »

I've found some parts departments go out of their way to be unhelpful. It's not like they're running a bargain basement service either, so I'd expect a premium service. We should probably report them to VCUK really.

I've always been very pleased with Speeds (nor Stratstone) in Derby, Kastners in Exeter, and John Darke in Lincoln.

cheers

James
VOC 300-series Register Keeper
'89 740 Turbo Intercooler
'88 360 Turbo Intercooler
'85 360 GLT
'81 343 GLS R-Sport
'79 343 DL
'70 164
...and some modern FWD nonsense to get me to work...
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